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熱噴涂設備-噴鋅機-噴鋁機

 

噴砂機 編

熱噴涂料機器設備(噴鋅機,噴鋁機,噴鋅鋁不銹鋼機)系例

Thermal spraying equipment (spraying zinc machine, spraying aluminum machine, spraying  injection machine spraying zinc alloy machine) series

·熱噴砂系環節:以一些熱媒將噴砂村料(線纜或粉材)加水,熱傳遞的村料轉變成熔融或半熔融狀況的顆粒,這部分顆粒以壓縮成熱空氣為原因以相應程度的網絡速度蠕變并沉淀在基表淺上邊,轉變成更具相應程度特征參數的噴砂層。

·以展示熱力的的不同,可劃分成一氧化碳焚燒法和電暖法。前面的也包括一氧化碳焚燒燃燒噴砂工藝工藝、爆炸事件噴砂工藝工藝及高速度燃燒噴砂工藝工藝(HVOF);后面一種分為焊弧靜電靜電噴砂的工藝及等正陽鐵離子靜電靜電噴砂的工藝(又分臥式儲罐等正陽鐵離子靜電靜電噴砂的工藝與水穩等正陽鐵離子靜電靜電噴砂的工藝)。靜電靜電噴砂的工藝的工藝對納米涂層有主要應響的是靜電靜電噴砂的工藝室溫(從緊的說,是溶滴震蕩基表淺面時的室溫)和溶滴震蕩表明的的速度。

·斯特爾熱涂裝系統的具體用做電力鐵塔、燈桿、公路橋、水閘們、運輸船只等的結組件大使用面積高效防腐涂料及造紙技術烘缸、彩色印刷輥、曲軸等部件的單單從表面損耗的涂裝修復系統,還適于做電容(電容器)、電瓷行業領域的電級涂裝等。

·Thermal spraying series process: Add some heat source and to heat up the spraying materials(Wire or powder materials), heated material form melting or half melt condition of particles, These particles are power by compressed, to certain speed for the impact and deposition in the matrix surface, form a spray coating with some characteristics.

·To the different provide between heat source it can be divided into burning method and heating method. The former includes combustion flame spraying, explosion spraying and the flame spraying (HVOF); The latter include arc spraying and plasma spraying (is divided into atmospheric plasma spraying and plasma spraying water stability). Spraying process have an important impact on the coating is that spraying temperature (Strict said, it is the temperature of dissolve drops the matrix surface of the impact) and dissolve the speed of the impact drops surface.

·Stel hot spraying System, which is used for light pole, Bridges, tower, the locks, shipbuilding and other structural long-term anti-corrosion and paper dryer, printing roll, crankshaft etc of workpiece surface wear spraying repair, also applies to capacitor, electroceramics electrode coating industry.

 

耐磨涂層系統 Coating function

通過俄羅斯F.N.LONGO對熱靜電噴涂表層的各類方式 ,表層按功能表可分:

1、高耐損壞金屬耐磨涂覆。也包括抗粘有損壞、表面能強度損壞金屬耐磨涂覆和耐沖濁金屬耐磨涂覆。各舉有的問題還抗高低溫(<538C)劃痕和抗持續高溫(538~843C)磨損情況鋁層之分。

2、耐高溫作業抗被鈍化納米納米涂層。宜種納米納米涂層包涵高溫作業時(在這當中有被鈍化積極性、浸蝕性氣味、過于843℃的沖蝕及熱障)和熔融材料過程中 (但其中有熔融鋅、熔融鋁、熔融鐵和鋼、熔融銅)所應用的鋁層。

3、抗臭氧層和浸漬生銹涂覆。臭氧層生銹有化工業互動性、鹽性互動性、田野互動性等會導致的生銹;浸漬生銹有可飲用水惠陽、非可飲用水惠陽、熱惠陽、茶水、化學反應和食品飲料制作等會導致的生銹。

4、電導和電容涂覆。宜種涂覆用作電導、電容和攔截。

5、復原的尺寸涂覆。這種涂覆適用于鐵基(可切屑與可銑削的碳鋼板和耐蝕鋼)和有色廢金屬廢金屬(鎳、鈷、銅、鋁、鈦及兩人的錳鋼)材質。

6、機械性零件間距控住涂膜。這涂膜可磨。

7、耐電學金屬被腐蝕不銹鋼鋁層。電學金屬被腐蝕不銹鋼還包括各個酸、堿、鹽,各個硅酸物和各個充分電學物料的金屬被腐蝕不銹鋼。

 

Coating can be divided in function according to the US F.N.LONGO of method that the classified method of thermal spraying coating.

1. Wear resistance coating. Including resistance to stick with wear, wear coating surface fatigue and resistance to blunt turbidity coating. Some of them have difference such as fight microtherm wear(<538C) and high temperature resisting wear coating(538~843C).

2. Heat resistant antioxidant coating. This coating process application of coatings including high temperature( There are oxidation atmosphere, corrosive gas, higher than 843℃ of erosion and thermal barrier) and molten metal process(There are melting molten aluminum, zinc, iron and steel, melting molten copper).

3. Atmospheric corrosion resistance and dipping coating. Atmospheric corrosion caused by corrosion including industrial atmosphere, atmosphere, atmosphere of salt field, etc; Dipping corrosion caused by corrosion including drinking water, the drinking water, hot water, salt water, chemical and food processing, etc.

4. Conductivity and resistance coating.The coating used for electrical conduction, resistance and shielding.

5. Restore size coating. The coating used for some products made by iron (Carbon steel and corrosion resistant steel that can but cutting and grinding) and non-ferrous metal (Nickel, cobalt, copper, aluminum, titanium and other alloy).

6. Mechanical components clearance control coating.The coating can be ground.

7. Chemical corrosion-resistant coating. Chemical corrosion including all kinds of corrosion such as Acid, alkali, salt, all kinds of inorganic and organic chemistry of the medium.

噴漆的設備系類

物料特色 Product features

快速路的弧光涂裝機這是大公司研發開發建設的那種產品的。它是以電產生了弧光為電熱鍋爐,將金屬材料件絲融解,以擠壓廢氣參與做霧化及加熱,將需涂裝用金屬材料件絲吹成微細小粒,快速路的噴向根據預加工工件產品外表面,榮獲好表層。

High speed arc it's research and development of a high efficiency, low energy consumption and high-tech products. It is produced as heat source, electric arc will melt metal wire, to compressed air atomization and cooling, on will be spraying with wire micro-sized particles blow in, the gush after pretreatment to the surface coating, obtain ideal.

適合區間 Applicable scope

1. 通信鐵塔、紐帶、水鑄鐵閘門、船運等鋼空間結構噴鋅噴鋁防潮。

2. 造紙工業烘缸、紙箱印刷輥、曲軸等類件外面剎車盤磨損的粉末噴涂消除。

3. 電容器、電瓷行業領域的金屬電極靜電粉末噴涂等。

4. 煤氣鍋爐四管、制粉設備(生產的風機槳葉及蝸殼)、滾筒軸、烘缸、軸類、壓鑄模具等防磨防腐涂料噴涂料層。

1. The Eiffel Tower, the bridge, the water gate, shipbuilding and other steel structure spraying zinc corrosion spraying aluminum.

2. HongGang papermaking, printing roll, crankshaft etc the surface of spraying repair wear .

3. Capacitance, electroceramics electrode coating industry.

4. Four tube boiler, system powder system (their impeller and spiral), roller, HongGang axle, mould as well as the grinding corrosion spraying layer.

 

絲機型號Model

STR-400

STR-400A

STR-250-D

插入電壓降Input voltage

3相AC380V、50Hz

固定內容輸出效率Rated output power

18kw

13kw

7kw

額定功率電壓電流Rated current

400A

300A

250A

的輸出電流值Output voltage

21~45V

18~42V

14~36V

 

過載率Load rate

60%

相電壓調低級數Voltage regulation series

粗、細調各3檔、共9檔

外殼外形尺寸Envelop dimensions

600×460×850

稱重Weight

215kg

195kg

140kg

接地平衡等級Insulation class

E

 

核心方法性能參數 Main technical parameters

涂裝板材

Spray materials

橡膠線直勁

Wire diameter(mm)

最常見事業電流大小

Common working current(A)

變壓器空載額定電壓

load voltage(V)

使用的氣帽管

Choose air hat caliber(mm)

噴塑速率

Spraying efficiency(kg/h)

鋅絲Zinc wire

1.2-3.0

80-210

18-30

6-8

32

鋁絲Wire

1.2-3.0

120-240

25-38

6-8

30

銅線Copper wire

2.0

150-200

35-40

7-8

18

高碳鋼板絲High carbon steel wire

2.0

150-220

10-44

8

21.5

不透鋼條Stainless steel wire

2.0

150-220

10-44

8

32.5

鋅鋁Zinc, aluminum

1.2-2.0

80-110

18-28

7

19-28

鉛錫錳鋼絲 Lead-tin alloy silk

1.2-3.0

 

 

 

 

 

本套機器機器由速度脈沖噴槍、脈沖噴涂工藝電壓形成。另需智能化機器機器:暖空壓力縮機、暖新鮮空氣濾芯、放絲盤架。

This set of equipment by the arc gun, arc spraying of power supply. Take another corollary equipment: air compressor, air cleaner, put silk plate frame.

冷空氣壓

Air pressure

插入電原

Input power

的輸出瓦數

Output power

模擬輸出輕載電流電壓

Load voltage output

電源線單重

Power weight

設定相電壓

Adjusting voltage

>0.5Mpa

380V(三相四線)50HZ

16KW

18-44V

178kg

0-24V

 

用于二合一式電機控制氣、電轉換開關,的操作更快捷,可建立長范圍登高操作。

微粒飛行器極限速度達420m/s之內。

心軸氣旋時間達600m/s。

表層的堆積率少于75%。

The one-piece electric control pneumatic, electric switch, the operation more

convenient, may realize the long distance race homework.

The speed of 420 particles m/s above.

Axial flow speed of 600 m/s.

Coating deposition rate of more than 75%.

 

噴槍含量

Gun weight

環境的壓力

Air pressure

熱空氣總量量

Air consumption

送絲的引力

Send silk gravity

變速范圍內

Speed range

輸進額定電壓

Input voltage

2.65kg

>0.5Mpa

>1.85m3/min

>8kg

有級調速器

≤24V(直流電)

 

噴塑儀器國產

1、焊弧靜電粉末噴涂機包括中用鋼架結構類型的大占地面防腐處理及劃痕或加工生產差錯的零件外表修補和提純電解電容導電鍍層等。

2、一般噴涂料材質:鋅、鋁等。

3、可根據各種工程環境前提的工作必須 ,該弧光噴槍可特定在數控車床上對條件的大產品做好噴塑。

4、可用于拉式脈沖放電噴槍,推式脈沖放電噴槍也可以用。

5、該電源模塊將噴槍負荷率調節、送絲調壓、氣味蒸汽管道集這身是非常理想的電弧放電噴噴砂設施設備。

1、It is mainly used in the steel structure of the large area antisepsis and wear or processing error of parts surface repair and preparation capacitance conductive coatings, etc.

2、Main spraying materials: zinc, aluminum, etc.

3、The arc gun can be fixed in the machine tool of the rules on the great work a spray according to the different working conditions of production needs.

4、It can be used to pull type arc gun, also in push type arc gun.

5、The power supply conditions have gun control, wire feeding speed, gas pipeline, etc. Is the ideal arc spraying spraying special equipment.

電弧焊接粉末噴涂:
焊弧橡膠線噴漆工序是一種項聯系了對接焊工序的簡單化性和輕便性的熱噴漆工序技能,一項品質的外表凈化加工技能事實上是還可以在任意娛樂場所便于地施用。其它,焊弧噴漆工序設計的給料機的能力使之是還可以夢想地用途于大外表面積外表凈化加工場所,比如說超專業建筑裝修的鋼形式和超專業輪輥。

應 用:
軸頸、軸承修復
輪輥表面修復
建筑鋼結構保護

方  法:
焊弧放電電子線熱靜電粉末噴塑將電子線根除熱分解、吸霧,并將液滴發射到零件產品接觸面。該工藝流程實用的焊弧放電供暖,而也不是實用的氧-燃料油火柱汽化廢金屬。在一家以及雙線程序里,焊弧放電提高兩大填裝了需靜電粉末噴塑物資的電子線反相極頭,電子線的交錯點隨便市場定位在解壓縮熱空氣發射頭前頭,當焊弧放電所產生的熱量熱分解電子線,發射頭將熔融液滴噴進零件產品接觸面。自動化喂料器將四種電子線持續保持推入要確保焊弧放電靜電粉末噴塑和汽化的原材料的實現供給充足。

實 踐:
壓縮空氣噴射方法在線材電弧噴射系統的使用,使得熔融粒子的氧化速度要比其它使用惰性載流氣體系統更快。因而,線材電弧噴涂涂層的顯微照相揭示,本方法制備的材料氧化率百分比要比用等離子或HVOF系統制備的其它噴涂涂層要高,涂層的硬度也要增加不少,盡管這個氧化過程可能影響到一些應用。除壓縮空氣外,氮氣也可以作為離子化氣體以減少沉積過程中的氧化物。
線材電弧噴涂可以生產特殊的50-50仿合金涂層。因為雖然電弧必須在兩線之間激發,但線材可以是不同的材料。通過使用不同類型的兩種線材,涂層會形成混合體。如果有這種特殊的涂層需求,線材電弧噴涂將是比較實用的選擇。
 
噴鋅是各種類型產品產品工件的加固、防蝕蝕的設施。為阻止產品產品工件的界面的防氧化,往日基本上都按照刷漆養護,其防蝕蝕期限基本上在3-5年,由此需求一般性采取維護養護、養護,浪費大量的人工成本財力。現按照產品產品工件的界面噴砂后噴鋅、再油漆方法對其進行養護,防蝕蝕期限電動車續航30年上必須養護。
維護方便快捷:噴涂可直接在現場進行,無需拆裝;
1.噴鋅、噴鋁、噴銅可修復性強:結構件在加工、起吊、運輸、安裝過程中,涂層易被碰壞、劃傷,電弧噴涂技術可以進行修復;
2.與金屬基體的結合力好:電弧噴涂層與基體以機械熱鑲嵌和微冶金結合共同作用,涂層表現出好的結合力,是火焰噴涂的3倍,在所有防腐涂層里結合力較好;
 3.涂層質量好:電弧噴涂(噴鋅、噴鋁、噴銅))加熱絲材方式為電弧加熱,絲材融化溫度高,融化均勻,噴涂致密,涂層質量本公司熱誠期待著有五金加工業務的各地各行業客戶與我們聯系。誠信為本,真誠為廣大客戶提供品質的五金加工產品及更完善的服務,確保品質、準時交貨、及時響應和處理客戶反饋的相關要事。